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Roll forming, also spelled rollforming, is a continuous bending operation in which a long strip of sheet metal (typically coiled steel) is passed through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend, until the desired crosssection profile is obtained.
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I'm developing a project of a Roll Forming Mill, and this is what I have designed so far. You can see on the Flower Diagram the different steps/passes needed to obtain the final bend shape (teardrop hem).
Possible links between the unusual bending behaviour and oil canning in the web are suggested and the work indicates the desirability of performing free bending tests in addition to the customary tensile testing in roll forming applications. ... Altan T (2000) Investigation of crack formation on the galvalume coating of roll formed roof panels ...
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